Examples of Technology Application ~Product Introduction~ Microblower Products Supporting the Evolution of Medical and Consumer Devices

Key Technologies Used: Micro Mechatronics Design Technology, Application/Solution Design Technology, Inorganic Materials Technology, Organic Materials Technology, Simulation Technology, Material Analysis Technology, Precision Processing Technology, Core Equipment Technology, IE Technology, Reliability Technology

Image: Microblower (Air Pump)

Summary

  • Murata's microblowers combine a slim profile with quiet operation, achieved through proprietary technology. They are used in a wide range of fields, including medical equipment and consumer electronics.
  • Murata's microblowers achieve a thin structure through proprietary material technology and production control techniques.
  • They are characterized by being thin and compact while offering excellent quiet operation.
  • They are expected to be used in diverse applications, such as medical and healthcare equipment and general consumer electronics, where miniaturization, quiet operation, and high pressure are required.

Murata's Microblower (Air Pump)

Product Description

Murata's microblowers are ultra-thin blowers that expel air using the vibration of piezoelectric elements. They employ a piezoelectric drive system without motors or rotating parts, making them lightweight, thin, and exceptionally quiet.

As a product feature, they generate sufficient airflow and pressure despite their compact size. This enables highly precise air control. Performance can be optimized by adjusting the voltage and frequency, which are the driving conditions for the piezoelectric elements.

The product structure consists of a piezoelectric actuator, an air chamber, an intake port, and an exhaust port. The vibration of the piezoelectric element efficiently expels air from the chamber. Its non-contact structure prevents wear of components, allowing them to keep stable performance.

Murata handles the entire production process in-house, from materials development, element processing, precision machining of the housing and chamber, assembly, to control circuit design. By rigorously managing precision control of fine dimensions and ensuring quality assurance, we supply high-performance, highly reliable products.

Figure: Internal Structure of Murata's Microblower
Internal Structure of Murata's Microblower
Figure: A microblower is a device that utilizes the ultrasonic vibration of a piezoelectric element as its drive source.
A microblower is a device that utilizes the ultrasonic vibration of a piezoelectric element as its drive source.

Source of inserted image: Features of microblowersOpen in New Window
Source of inserted image: Basic knowledge of microblower (Air pump)Open in New Window

Product Strengths

The strengths of Murata's microblowers lie in their high-level balance of high flow rate and high pressure despite their compact size. Furthermore, they combine quiet operation with high reliability.

Conventional motor-driven diaphragm pumps required large air chambers to achieve high discharge performance. This resulted in larger units and space constraints for installation. Vibration and noise from the motor drive were also challenges.

To solve these problems, Murata adopted a unique drive method utilizing high-frequency vibration from piezoelectric elements. By eliminating the need for a piston structure and optimizing fluid flow, we succeeded in significantly downsizing the air chamber. This piezoelectric technology enables high flow rate and high pressure within a compact structure. Simultaneously, it achieves excellent quietness.

During mass production, we employ advanced manufacturing equipment design and strict tolerance management. Furthermore, we continuously refine component design and processing methods. This enables stable production of thin, compact, high-performance microblowers while minimizing variation in characteristics.

Through this high-level technical capability and thorough quality control, Murata's microblowers deliver high reliability and stable performance. As a result, they are utilized across a wide range of fields as products that meet the demands of even the most stringent customers.

Figure: Murata Microblower
Murata Microblower
Figure: Motor-driven diaphragm pump
Motor-driven diaphragm pump

Source of inserted image: Basic knowledge of microblower (Air pump)Open in New Window

Product Evolution

Murata's microblowers were developed after over a decade of research and development. As compact, high-performance blowers based on piezoelectric technology, they continue to evolve in response to expanding applications and market needs.

Expanding the lineup is not merely about adding products. It is achieved through the continuous refinement of piezoelectric materials, the advancement of Precision Processing techniques, and rigorous quality control.

Thin-profile models address the demand for smaller blood pressure monitors in medical settings and home healthcare. They employ quiet, high-efficiency airflow control technology utilizing ultrasonic vibration. This enabled the realization of high-pressure, thin-profile microblowers with thickness significantly reduced from 7.9mm to 2.3mm.

For high-pressure and high-flow applications, we have addressed the needs of wearable breast pumps. Diversifying lifestyles demand quiet operation, light weight, and compact size. By leveraging airflow control technology and housing design, we have realized high-pressure, high-flow microblowers that meet these requirements.

These efforts contribute to the miniaturization and enhanced performance of medical devices.

Product Evolution (MZB3004T04 and MZB3005T06)
Product Evolution (MZB3004T04 and MZB3005T06)

Source of inserted image: Microblower MZB3005T06Open in New Window
Source of inserted image: Microblower MZB3004T04Open in New Window

Product Applications

Murata's microblowers are utilized in a wide range of applications

  • Wearable Blood Pressure Monitor: Murata's microblowers enable compact designs due to their small size, thin profile, and light weight. In smartwatches, they contribute to enabling blood pressure measuring using the oscillometric method. Even in small devices like wearable devices, they do not compromise comfort, operability, or design.

    Image: Wearable Blood Pressure Monitor
    Wearable Blood Pressure Monitor
  • Wearable Breast Pump: Microblowers are piezoelectric pumps that draw air in from the suction side and expel it to the discharge side. Utilizing this suction mechanism allows their application in products like breast pumps. Since the piezoelectric elements vibrate in the ultrasonic range beyond human hearing, they can be used in environments sensitive to operational noise.

    Image: Wearable Breast Pump
    Wearable Breast Pump
  • Aroma Diffuser: Microblowers are also used in push-type aroma diffusers that disperse essential oils using air pressure. Their compact size allows integration into portable aroma diffusers. Additionally, adjustable airflow enables control over the diffusion range of the aroma.

    Image: Aroma Diffuser
    Aroma Diffuser
  • Injection Pumps: The air pressure generated by microblowers can be used to indirectly transport liquids. The pulsation of the discharged air is extremely low, achieving a stable flow rate. This feature enables low-pulsation liquid delivery without direct contact with the medication. Consequently, they are well-suited for precision liquid supply equipment such as injection pumps.

    Image: Injection Pumps
    Injection Pumps

Source of inserted image: Application examplesOpen the New Window

Check the product information site for product specifications, etc.

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